A stunning chart shows the before and after performance of a pump station in Virginia. Since the installation of a 30K series Muffin Monster in 2013, the chart shows a dramatic decrease in the run time of the pumps.
The pumps are running more efficiently and the customer reports the pumps have not clogged once since installation of the Muffin Monster.
The utility is saving on electrical costs, maintenance costs and workers are protected from dealing with a clogged pump. Now that’s win, win, win.
Our local rep Watermark Environmental Systems was the equipment consultant on the project.
A Muffin Monster is located in an underground vault near Red Rock Amphitheater. (Photo by Kevin Bates)
Water & Waste Processing Magazine recently featured our story about the Muffin Monster sewage grinder at Red Rock Amphitheater in Colorado.
Jeff Brewer is facility maintenance technician at Red Rocks Park…
“We were getting huge amounts of clothing, rocks, wipes and rags blocking up our drum grinders on a daily basis,” Brewer says. Along with being labor intensive, the process is both miserable and unsafe. “The vaults are very compact and the odor is terrible,” says Brewer. “I would have to unwrap the rags that got tangled up in the aerators and the impellers, and the cleaning process took about three hours from start to finish.”
Yuck! Glad we could solve those challenges easily with a Muffin Monster.
Continue reading the story >
The Channel Monster, custom fitted for Santa Ana manhole, slides down a guide rail for an easy access sewage grinder. (credit: Brian Ige, P.E., City of Santa Ana)
Pumps clogging with debris caused the City of Santa Ana to call for a Channel Monster sewage grinder. Contributing to the unbudgeted expense in maintenance, operators were having to break open pump fittings to reach the problem area, and pull the rag balls out, every time there was a back up in their system.
“We had to find a solution,” said Nabil Saba, P.E., Acting Water Manager for the City. “Every time the pumps would clog we had to go in there. It’s a confined space so, not easy. Every time we had to open the pumps and break the seals. And every time the workers are exposed to raw sewage.”
Read more about cutting maintenance costs and protecting pumps with this Monster sewage grinder.
In the April issue of the California Water Environment Association’s magazine, JWC’s Alec Mackie describes some of the challenges and solutions available to sewer professionals facing out of control problems with rags, wipes and other debris people are flushing into the sewers…
They sound like punch lines for late night comedians – fatbergs, polar bears, soccer balls, muffins and beach whistles – but to wastewater professionals the wipes clogging pumps and pipes are no laughing matter.
Untangling sewer pumps and valves from the tightly wound-up mess of wipes and rags is a dirty and dangerous task for CWEA members. And the frequency of sewers clogging with wipes is rising fast, in the worst cases some pump stations clog every day. We need to eliminate pump ragging and I believe we can. Our members are entering dangerous confined spaces and tearing apart pumps to remove balls of wipes and rags that contain disease and hypodermic needles.
Five years after problems first started surfacing with these new types of wipes are we any closer to a solution? Can we bring an end to the dirty and dangerous task of constantly deragging sewer pumps?
I think we can and we need to hurry up, before a hard working sewer professional gets hurt unclogging a pump.
Continue reading the article on CWEA’s E-Bulletin website. And remember – know What2Flush!
WJLA reporter Kevin Lewis digs deep to look at the problem of wipes clogging sewer pipes in Montgomery County, MD. He even features a Channel Monster sewage grinder in his report. The grinder is located in one of the local pump stations and notes grinders have not yet been installed in all of the agency’s pump stations.
“It’s a huge problem. It’s expensive for us to install this equipment, and ultimately our ratepayers have to pay for it,” said Lyn Riggins, WSSC spokeswoman. “Your toilet is not a trash can.”
Watch or read the story here >
The Dana Point Wastewater Pumping Station in Southern California was suffering terribly from rags and trash wrapping around pump impellers. Pumps were ragging up once or twice every week – and these were the fanciest “non-clog” pumps available.
What’s the point of a non-clog pump if it constantly clogs?
The wastewater district installed a small, energy efficient Channel Monster grinder to chop up all the rags into small particles so the pumps can move wastewater efficiently. Since the Channel Monster was installed none of the pumps have clogged.
“It’s working beautifully. We used to de-rag pumps 1-2 times per week. The procedure to de-rag the pumps was time consuming and messy – lock-out, tag-out, crane them up, reach in and pull out the rag ball. It would take two men about 30 minutes to do. This is much better.” – Pump Station Operator
Learn more about the Channel Monster
Moonlight Beach pumping station in Southern California has a beautiful sandy beach just one block south and Cottonwood Creek just a few steps away so there is no room for wastewater back-ups and overflows.
To ensure the average daily flow of 1-million gallons of wastewater flows smoothly – no matter what comes down the sewer line – engineers from Kennedy-Jenks specified three in-line model 40000 Macho Monster grinders.
When a Southern California wastewater district faced nightmarish pump ragging and clogging issues in one of their largest lift stations – operators knew exactly what to do. They recommended installing the industry leading Muffin Monster® sewage grinder – or in this case – its bigger brother the Macho Monster.
Operators from Moulton Niguel Water District were clearing out sewage pumps every other day at the Lower Salada Lift Station located near the coastline in Orange County. The dry-pit station is deep underground with a congested working area. During peak flow, the three 400-hp (300-kW) pumps need to move millions of gallons (40-175 l/s) of sewage to the treatment plant to prevent a back-up or overflow.
Read how they solved their pump ragging problem >
According to the Mississippi Press newspaper a brand new Interstate 10 rest stop is now closed after motorists started flushing strange items down the toilets. Coming to the rescue? AMuffin Monster sewage grinder. The JWCE Team will get it built and shipped as fast as possible to get this rest stop back up and running.
“We’ve had some problem with motorists flushing things in the toilet system that should not be flushed such as diapers and feminine hygiene products,” said Kelly Castleberry, Mississippi Department of Transportation district engineer.
He said a couple of grinder pumps burned out under the onslaught. ”Now, we are going to have go in there and install a monster,” he said.
Read the story here >